Ngaba Ikhona iTshati yoMbala eDibeneyo yeMithombo yoLwandiso lweShishini?
Kufuneka uchonge umthombo, but there's no part number, umbala nje. Oku kungaqiniseki kunciphisa inkqubo yakho yokutshintshwa kunye nomngcipheko wokuyalela indawo engalunganga koomatshini ababalulekileyo.
Hayi, akukho tshati yombala jikelele okanye emgangathweni wemithombo yolwandiso lwamashishini. Ngokungafaniyo nezinye iimveliso zabathengi, ikhowudi yombala kwizicwangciso zemizi-mveliso yinkqubo yesiko echazwe ngumvelisi okanye umthengi ngeenjongo zokuchongwa ezithile ngaphakathi kwe-inventri yabo okanye umgca wokuhlanganisa..
I'll never forget the call I got from a frantic plant manager. Isixokelelwano esibalulekileyo sokuhambisa sasiphantsi, kwaye wayefuna ukutshintshwa "intwasahlobo eluhlaza" ngobusuku. Ingxaki yaba, he didn't know who made the original spring. Wacinga "intwasahlobo eluhlaza" yayiyinxalenye eqhelekileyo. I had to explain that the blue color was likely a custom identifier for that specific machine's manufacturer and meant nothing to the rest of the industry. Kuye kwafuneka sibuyisele umva-injineli yomthombo owaphukileyo ukusuka ekuqaleni, inkqubo eyathatha iintsuku ezimbini endaweni yeeyure ezimbalwa. Elo xesha lokuphumla libiza imali eninzi lamfundisa oko kwilizwe lezoshishino, umbala ngumkhondo, hayi ingcaciso.
Why Isn't There an Industry Standard for Spring Colors?
Uluhlu lwakho lubomvu, luhlaza, kunye nemithombo emthubi ekhangeleka ngokufanayo. Oku kudala ukudideka kwaye kuphakamisa umngcipheko wokufakwa kwentwasahlobo kunye neenkcukacha ezingalunganga kwizixhobo ezibizayo.
Ukumiswa komgangatho akunakwenzeka kwimithombo yoshishino ngenxa yeenguqu ezingapheliyo kuyilo. Umbala omnye uya kufuna ukumela indibaniselwano eyodwa yocingo lwedayamitha, impahla, inani lekhoyili, kunye noxinzelelo lokuqala, into engenakwenzeka ukulawula kwizigidi zamalungu esiqhelo.
Cinga ngenani leenguqu eziya kuyilo olulodwa lwasentwasahlobo. Silawula uhlobo lwezinto eziphathekayo, idiameter yocingo, Idayimitha yangaphandle, number of coils, uxinzelelo lokuqala, kunye noqwalaselo hook. Utshintsho kuyo nayiphi na enye yezi kudala intwasahlobo eyahlukileyo ngokupheleleyo kunye neprofayili yokusebenza eyahlukileyo. Ukuba siza kwenza itshathi yombala jikelele, bekuya kufuneka ukuba ibe nezigidi, ukuba akunjalo iibhiliyoni, yemibala uku-akhawunti ngayo yonke indibaniselwano enokwenzeka. It's simply not feasible. Kwilizwe lezoshishino, i inombolo yendawo[^ 1] kuphela kwesazisi esiyinyani. Umbala sisiteketiso nje. It's a convenient label for a human on an assembly line, kodwa umzobo wobunjineli kunye nenombolo yenxalenye ibambe inyaniso yokwenyani yokuba yintoni intwasahlobo kunye nento eyenzayo.
Ingxaki yeenguqu ezingapheliyo
A spring's identity is defined by its specific engineering parameters, hayi umbala wegeneric.
- I-DNA yeNtwasahlobo: A spring's performance is determined by its physical and iimpawu eziphathekayo[^2]. Ezi zixabiso ezichanekileyo ezingenako ukubanjwa ngumbala olula.
- Indima yeCandelo lamanani: Ubunjineli inombolo yendawo[^ 1] ngumthombo omnye wenyaniso." Iqhagamshela ngqo kumzobo ochaza zonke iinkcukacha ezibalulekileyo, ukusuka kwibakala lezinto eziphathekayo ukuya kumthwalo ofunekayo kwisandiso esithile. Umbala ngu, ngeyona ndlela, isichongi sesibini.
- Umzekelo Olulula: Jonga ukuba ukuntsokotha kukhula ngokukhawuleza kangakanani. Nangona nje iinguqu ezimbalwa, inani leenxalenye ezizodwa ziyaqhuma.
| Ububanzi bocingo (kwi) | Ububanzi bangaphandle (kwi) | Ubude obusimahla (kwi) | Icandelo lesiphumo |
|---|---|---|---|
| 0.035 | 0.250 | 1.50 | Inxalenye # EXT-001 |
| 0.035 | 0.250 | 1.75 | Inxalenye # EXT-002 |
| 0.041 | 0.250 | 1.50 | Inxalenye # EXT-003 |
| 0.035 | 0.300 | 1.50 | Inxalenye # EXT-004 |
Usetyenziswa Njani Ukufakwa Kweekhowudi Kombala Kwimveliso yesiNtu?
Abaqhubi bakho bomgca wendibano babambe imithombo engalunganga, kubangela ukuphinda kusebenze kunye nokulibaziseka kwemveliso. Udinga indlela elula yokuthintela le mix-ups eneendleko ngaphandle koqeqesho olunzima.
Kwimveliso yesiko, iikhowudi zemibala zisetyenziswa njengesixhobo sokuhlela esibonwayo. Umthengi unokucela ukuba intwasahlobo ethile yomgca wemveliso ethile ipeyintwe eluhlaza okwesibhakabhaka, ngelixa enye ipeyintwe ebomvu, ukwenza nje uchongo ngokukhawuleza kunye nobungqina bempazamo ngexesha lokudibanisa.
Sisebenza kunye nomvelisi omkhulu wezixhobo zonyango ezivelisa izixhobo ezintathu ezifanayo kodwa ezahlukeneyo zokuxilonga eziphathwa ngesandla. Ulwandiso lwemithombo yenkangeleko nganye luphantse lufane, kodwa ube namandla okutsala awohluke kancinane. Mandulo, babenemicimbi nabaqhubi abaxuba imithombo, okukhokelela kwiimvavanyo zokulawula umgangatho ezingaphumelelanga. Isicombululo sasilula. Ngoku sinxiba imithombo yesixhobo sokuqala esibomvu, eyesibini iluhlaza, ize eyesithathu ibe tyheli. Oku akunanto yakwenza nomgangatho wehlabathi. It's a private language between our factory and their assembly line. Yanciphisa kakhulu iimpazamo zendibano kwaye yaphucula ukusebenza kakuhle kwemveliso. La mandla okwenyani we ikhowudi yombala[^ 3] kwishishini lethu: it's a practical, isisombululo sesiko lokuthintela impazamo yomntu.
Ukusetyenziswa okuqhelekileyo kwiiKhowudi zeMbala eziSiko
Umbala sisixhobo sonxibelelwano kunye nolawulo ngaphakathi kwenkqubo evaliweyo.
- Ukuchongwa Ngexesha leNdibano: Olu lolona setyenziso luxhaphakileyo. Inceda abaqhubi ukuba bahlule ngokukhawuleza phakathi kwamalungu abonakalayo afanayo.
- Ulawulo loMgangatho kunye neBatch Tracking: Singasebenzisa i-dab encinci yombala ukubonisa ukuba ibhetshi yemithombo iphumelele uvavanyo oluthile okanye uvavanyo.. Oku kubonelela ngokukhawuleza ukuqinisekiswa okubonakalayo kwimeko yayo.
- Ulawulo lohlaziyo: Xa uyilo lwasentwasahlobo luhlaziywa, umbala ungatshintshwa. Oku kuqinisekisa ukuba iinxalenye zohlaziyo oludala azisetyenziswa ngempazamo kwiimveliso ezintsha.
| Injongo yeKhowudi yoMbala | Inkcazo | Umzekelo |
|---|---|---|
| Product Line ID | Yabela umbala kuyo yonke imithombo yemodeli yemveliso enye. | Yonke imithombo yoMfanekiso X iBlue; zonke zoMfuziselo Y ziBomvu. |
| Ulawulo lohlaziyo | Guqula umbala ukubonisa uhlaziyo loyilo. | Uhlaziyo A imithombo ayinambala; Uhlaziyo lwemithombo B iluhlaza. |
| Ubume boHlolo | Phawula imithombo ephumelele uvavanyo oluthile. | Uphawu olutyheli lubonisa uvavanyo lomthwalo olugqithisiweyo entwasahlobo. |
| I-ID yezinto eziphathekayo | Yahlula izixhobo ezibonakala zifana. | Imithombo yentsimbi engenambala ayinambala; Imithombo yocingo yomculo inombala omnyama we-oxide. |
Zeziphi iindlela ezizezinye zokuFakwa kweeKhowudi zoMbala zokuchongwa kweNtwasahlobo?
Umbala uyaphela, iitshiphusi, okanye igalelwe igrisi, ukwenza ukuchongwa kungenzeki. Ukuthembela kumbala wedwa kumacandelo abalulekileyo yiresiphi yeempazamo zokugcina kunye nokusilela kwezixhobo.
Ezona ndlela zithembekileyo zokuchongwa kwentwasahlobo yeshishini zi laser etching[^ 4] inombolo yendawo[^ 1]s ngqo entwasahlobo, usebenzisa iithegi zentsimbi[^ 5], okanye ukugcina ukupakishwa okungqongqo kunye nolawulo lokuleyibheli ukusuka kumthengisi ukuya kwindawo yokusetyenziswa. Ezi ndlela zisisigxina kwaye azicacanga.
Ngelixa ukupeyinta kuluncedo olukhulu olubonakalayo, it's not a permanent solution. Kwizicelo apho ukuchongwa kwexesha elide kubalulekile, njengakwi-aerospace okanye oomatshini abanzima, kufuneka sisebenzise iindlela ezomeleleyo. Ngomnye wabathengi bethu kwishishini leoli kunye negesi, thina laser-etch i inombolo yendawo[^ 1] kunye nenombolo yebhetshi ngqo kwiikhoyili zemithombo yazo yokwandisa. Ezi mithombo zisebenza kwiimeko ezinzima apho ipeyinti iya kube ingekho ngeveki. I-etching ihlala ifundeka ubomi benxalenye, ukuqinisekisa ukuba abasebenzi bolondolozo banokuhlala beyichonga ngokuchanekileyo. Ngeeprojekthi ezincinci okanye ezingaphezulu zohlahlo lwabiwo-mali, i "ibhegi kunye nethegi" indlela yomgangatho woshishino. Sithumela ibhetshi nganye yemithombo ngokutywiniweyo, ibhegi ebhalwe ngokucacileyo. Uxanduva ke luwela kumthengi ukugcina ukuba umkhondo ukusuka kwi-stockroom yabo ukuya imgca wokudibana[^6].
Iindlela zokuchonga eziSisigxina nezithembekileyo
Ngezicelo ezibalulekileyo, udinga isazisi esihlala ixesha elide njengentwasahlobo.
- Ukuqhafaza kweLaser: Le nkqubo isebenzisa i-laser ukuphawula ngokusisigxina a inombolo yendawo[^ 1], uphawu, okanye olunye ulwazi kumphezulu wocingo lwasentwasahlobo. Yomelele kwaye ichanekile.
- Ukuthega: Ithegi encinci yentsimbi kunye ne inombolo yendawo[^ 1] can be attached to one of the spring's hooks. Oku kuyindlela efanelekileyo xa umzimba wentwasahlobo uncinci kakhulu okanye umphezulu awufanelekanga ukukhangela.
- Ulawulo lokuPakisha (Ibhegi & Ithegi): Le yeyona ndlela iqhelekileyo kunye neyonga imali. The springs' identity is maintained by their packaging. Oku kufuna ulawulo olungqongqo lwempahla kodwa lusebenza kakhulu.
| Indlela yokuchonga | IiPros | Ububi | Engcono Kwi |
|---|---|---|---|
| Ukwaleka kombala | Ixabiso eliphantsi, ukuhlenga lula okubonakalayo | Ayinasigxina, akukho mgangatho wehlabathi | Umthamo ophezulu imgca wokudibana[^6]s ye Ubungqina bempazamo[^7]. |
| Ukuqhafaza kweLaser | Ngokusisigxina, ichanekile, yobuchwephesha | Iindleko eziphezulu, ayinakungena kwimithombo emincinci | I-Aerospace, emkhosini, kunye noomatshini ababalulekileyo boshishino. |
| Ibhegi kunye neTag | Iindleko eziphantsi kakhulu, ethembeke kakhulu | Ifuna ulawulo olungqongqo lwenkqubo ngumsebenzisi wokugqibela | Phantse zonke izicelo zamashishini njengesiseko. |
Ukuqukumbela
Kwilizwe lezoshishino, akukho tshati yombala jikelele. Thembela kwi inombolo yendawo[^ 1] njengomthombo wakho omnye wenyaniso kwaye usebenzise isiko ikhowudi yombala[^ 3] kuphela njengoncedo olubonakalayo lokuhlela.
[^ 1]: Qonda ukuba kutheni amanani eenxalenye ebaluleke kakhulu ekuchongeni nasekulawuleni amacandelo oshishino.
[^2]: Qonda ubudlelwane phakathi kwezinto eziphathekayo kunye nokusebenza kwemithombo.
[^ 3]: Funda indlela ukufakwa kwekhowudi yombala kuphucula ukusebenza kakuhle kunye nokunciphisa iimpazamo kwiinkqubo zokuvelisa.
[^ 4]: Phonononga izibonelelo zokuchongwa kwelaser ukuchongwa ngokusisigxina kwizicelo zemizi-mveliso.
[^ 5]: Funda indlela iithegi zentsimbi eziphucula ngayo ukuchongwa kwemveliso kunye nokulandeleka kwimveliso.
[^6]: Phonononga ubuchwephesha bemigca yendibano kunye nendima yabo kwimveliso yanamhlanje.
[^7]: Funda ukuba iindlela zokuqinisekisa iimpazamo zinokuphucula njani umgangatho kwaye zinciphise iimpazamo kwimveliso.