Mumayitanitsa Bwanji Malo Ang'onoang'ono a Torsion Springs mu Bulk?

Mufunika zikwi zazing'ono, kasupe wa torsion wa mankhwala anu. Makasitomala okhazikika alibe chilichonse choyandikira, and you're worried about the quality and cost of a large custom order.

Kuyitanitsa akasupe ang'onoang'ono a torsion mochulukira kumafuna chojambula cholondola, wopanga oyenerera, ndi ndondomeko yomveka bwino yoyendetsera bwino. Njira zazikuluzikulu ndikusankha zinthu, kulekerera tanthauzo, ndi kuvomerezana pa kuyesa ma protocol kuwonetsetsa kuti kasupe aliyense mu batch azichita chimodzimodzi.

I've worked with many product designers who are used to ordering standard components from a catalog. Pamene amafunikira dongosolo lawo loyamba lochuluka la akasupe amwambo, they often don't know where to start. Njirayi ndi yosiyana, but it's very manageable once you understand the key stages. Zonse zimatsikira kukulankhulana momveka bwino kuyambira pakupanga koyambirira mpaka kumapeto komaliza. Tiyeni tifotokoze zomwe wopanga ngati ine ayenera kudziwa kuti akonze dongosolo lanu lalikulu.

Zomwe Zapangidwe Zomwe Zili Zofunikira Kwambiri Pakulamula Kwambiri?

Mapangidwe anu amafunikira masika enieni, but you're not sure which details matter most. Kulakwitsa pang'ono pajambula kungapangitse zikwi zambiri zopanda pake.

Zofunikira kwambiri pamapangidwe ake ndi zida ndi ma waya awiri, chiwerengero cha ma coils, kasinthidwe ka mwendo (ngodya, kutalika, mawonekedwe), ndi torque yofunikira pamakona enaake. Kupereka kulolerana komveka kwa chilichonse mwa izi ndikofunikira pakupanga pamlingo.

Zaka zingapo zapitazo, kasitomala watsopano anabwera kwa ife ndi mantha. Wowagulitsa m'mbuyomu anali atapanga gulu la 50,000 akasupe ang'onoang'ono a torsion a chipangizo chatsopano chamagetsi, koma chiwongola dzanja chokanidwa pamzere wawo wa msonkhano chinali pafupi 30%. Vuto linali losamveka bwino pajambula pakona ya mwendo. Anangonena kuti "madigiri 90." Tinagwira nawo ntchito kuti tifotokoze kuti "madigiri 90 +/- 2 madigiri." Kusintha kwakung'ono uku, kulolerana koonekeratu uku, adalola makina athu opangira okha kuti apange zigawo zake mosasinthasintha. That's how critical these details are for bulk production.

Kuyambira Kujambula mpaka Kupanga

Kwa chitsanzo chimodzi, tsatanetsatane wina akhoza kusintha. Kuti mugulitse zambiri, chilichonse chiyenera kutsekedwa. Chojambula cholondola ndi chilankhulo chomwe timagwiritsa ntchito kuwonetsetsa kuti masika aliwonse ndi ofanana.

• Mizati Inayi ya Torsion Design: Chojambula chilichonse chiyenera kufotokoza bwino kukula kwa waya, chiwerengero cha ma coils (kapena kutalika kwa thupi), ndi kasinthidwe ka mwendo[1], and the spring's rate or torque requirements. Izi sizingakambirane.
• Kulekerera ndi Chilichonse: Pakupanga kwakukulu, "pafupi ndithu" si njira. Muyenera kufotokoza kusiyanasiyana kovomerezeka pagawo lililonse lofunikira. Kulekerera kolimba kumatha kuonjezera mtengo, so it's important to understand what your assembly can truly accommodate. Uku ndikukambirana komwe muyenera kukhala nako ndi wopanga masika.

Mumawonetsetsa Motani Ubwino ndi Kusasinthika Kudutsa Makwinya Aakasupe?

You're about to approve a huge order. Mungatsimikize bwanji kuti masika a 50,000 adzachita chimodzimodzi ngati woyamba? You can't afford production line failures.

Ubwino umatsimikiziridwa kudzera pakuphatikiza kuwongolera njira ndikuwunika komaliza. Izi zikuphatikizapo kugwiritsa ntchito zipangizo zovomerezeka, kuyang'anira ntchito ndi makina a CNC, ndi dongosolo lomaliza lowongolera khalidwe lomwe limatanthawuza kuyesa kwa batch kwa torque, dimensions, ndi moyo wozungulira.

Tili ndi kasitomala wanthawi yayitali yemwe amapanga zigawo zamakampani opanga magalimoto. For them, kulephera kwa masika si njira. Pamene tinayamba kugwira nawo ntchito, tinakhazikitsa dongosolo latsatanetsatane la Quality Assurance. Kwa gulu lililonse la 10,000 akasupe, timakoka chitsanzo cha 100 amatuluka mwachisawawa. Timapanga macheke a dimensional pa onse 100, ndiyeno timayesa 10 mwa omwe adzawonongedwe mu oyesa moyo wathu kuti atsimikizire kuti akukwaniritsa zofunikira za 100,000. Ndondomeko yolembedwayi imawapatsa chidaliro chokhazikitsa akasupe athu mwachindunji pamzere wawo popanda kudziyesa okha..

Kupanga Quality mu Njira

Simungathe kuyang'ana khalidwe mu gawo kumapeto; muyenera kumanga kuyambira pachiyambi. Kwa maoda ambiri, izi zimadalira njira yolimba komanso yobwerezabwereza.

• Kuwongolera Njira: Zakale zamakono za CNC masika ndizolondola kwambiri. Amayang'anira kuchuluka kwa waya, chiwerengero cha coil, ndi ma angles a miyendo mu nthawi yeniyeni. Kuyang'anira kodzichitira uku ndi njira yoyamba yodzitetezera ku kusiyanasiyana. Kupatuka kulikonse kunja kwa kulekerera kokhazikika kumatha kuyambitsa alamu, kuyimitsa makina asanatulutse zikwi zambiri za ziwalo zoipa.
• Mayeso a Batch ndi Malipoti: Kwa maoda ambiri, it's standard practice to agree on an AQL (Malire Abwino Ovomerezeka). Izi zimatanthawuza dongosolo lachitsanzo lowunika komaliza. Wopanga akuyenera kukupatsirani lipoti lomwe likuwonetsa ma torque ndi zotsatira zoyeserera za zitsanzo zomwe zatengedwa pakupanga kwanu..

Zomwe Zimakhudza Mtengo ndi Nthawi Yotsogola ya Bulk Torsion Springs?

Mufunika mtengo wampikisano komanso ndondomeko yodalirika yobweretsera pamzere wanu wopanga. You're trying to understand what factors you can control to optimize both.

Choyambirira oyendetsa mtengo[^ 2] ndi zinthu zakuthupi, Kuvuta kwa miyendo yopindika, ndi kumangika kwa kulolerana. Nthawi zotsogola zimakhudzidwa ndi kupezeka kwa zinthu zopangira komanso ndondomeko yopangira makina omwe amafunikira kuti apange kasupe wanu.

Nthawi zambiri ndimacheza ndi mainjiniya omwe akuyesera kuchepetsa mtengo wa masika. Chinthu choyamba chimene ndimayang'ana ndi kulolerana. Iwo akhoza kukhala ndi kulekerera +/- 0.1mm pa gawo lomwe msonkhano wawo ungavomereze mosavuta +/- 0.5mm. Popumula kulolerana kosafunikirako, tikhoza kuyendetsa makina mofulumira ndikuchepetsa kukana, zomwe zimatsitsa mwachindunji mtengo wa chidutswa. Chinthu china chachikulu ndi zinthu zakuthupi. Kusankha zinthu muyezo ngati Music Wire kapena 302 Chitsulo chosapanga dzimbiri pamwamba pa aloyi yachilendo kwambiri imatha kuchepetsa mtengo komanso nthawi yotsogolera, popeza titha kukhala ndi waya mu stock.

Kulinganiza Mtengo, Ubwino, ndi Speed

Popanga, mukhoza kulinganiza zinthu zitatuzi, but it's hard to maximize all of them at once. Kumvetsetsa zamalonda ndikofunikira kuti pakhale dongosolo labwino kwambiri.

• Mtengo wa Complexity Drives: The more bends and twists your spring's legs have, pang'onopang'ono makina ayenera kuthamanga. Zosavuta, miyendo yowongoka nthawi zonse imakhala yotsika mtengo kwambiri kupanga.
• Nkhani Zosankha Zinthu: Mawaya a kasupe okhazikika ngati Music Wire (kwa malo owuma) ndi 302/304 Chitsulo chosapanga dzimbiri (kwa kukana dzimbiri) zilipo zambiri komanso zotsika mtengo. Ma alloys apadera amawonjezera mtengo komanso nthawi yomwe zimatengera kutulutsa zopangirazo.
• Kukonzekera Patsogolo Ndikofunikira: Kuyika a blanket order[^ 3] kapena kupereka zolosera kumalola wopanga kugula zinthu zopangira pasadakhale ndikukonzekera nthawi yopangira bwino. Iyi ndiye njira yabwino kwambiri yowonetsetsera kutumizidwa munthawi yake pazosowa zanu zopanga.

Mapeto

Kuyitanitsa akasupe ang'onoang'ono a torsion mochulukira ndi mgwirizano. Ndi mapangidwe enieni, wodziwa kupanga mnzake, ndi kulankhulana momveka bwino, mukhoza kuonetsetsa kuti khalidwe labwino ndi kuperekedwa kodalirika.

[1]: Mvetsetsani kukhudzika kwa kasinthidwe ka miyendo pamachitidwe anu komanso kukwanira kwa ma torsion springs pamapangidwe anu.
[^ 2]: Dziwani zoyendetsa mtengo kwambiri pakupanga masika kuti mukwaniritse bwino bajeti yanu ndi kupanga.
[^ 3]: Phunzirani za maoda a bulangeti ndi momwe angathandizire kukonza njira yanu yopangira.
[^ 4]: Phunzirani njira zochepetsera nthawi yotsogolera ndikuwonetsetsa kuti zoyambira zanu zimaperekedwa munthawi yake.